Possible Fix for Ink Clogged DTG Head

If you're a Direct to Garment (DTG) printer owner grappling with stubborn clogs in your white ink head, there's hope yet. Recently, a seasoned developer of DTG solutions shared a game-changing tip for resolving clogged white head issues that might just save your printer from an early retirement.

A user found himself facing a perplexing challenge with a used prototype DTG machine. The printer, never intended for public sale and devoid of any warranty, exhibited a failing white nozzle check on one of its banks. Despite being operational for a few months prior, the printer endured prolonged periods of inactivity, sitting idle on a shop floor for weeks before reaching Fred.

The Fix

The person ingenious fix involved a simple yet effective procedure to revive the clogged head. Here's how it works:

1. Prepare the Setup: Put the DTG into a mode where the head is moved out of its docked position, making it accessible.
2. Create Support: Place small cardboard boxes under the exposed head assembly to provide stability.
3. Soak with Windex: Take a bundle of paper towels soaked in standard Windex (not the foamy kind) and wedge it underneath the clogged head unit. Ensure that the paper towels are damp but not dripping.
4. Allow Soaking Time: Let the DTG sit for two hours, allowing the Windex to penetrate and dissolve the ink clog.
5. Perform Head Cleanings: After the soaking period, run a few head cleanings to flush out the loosened ink particles.
6. Inspect Nozzle Check: Check the white nozzle output. If the clog has cleared, you're good to go.

Important Guidelines

While this method can work wonders, it's essential to follow these rules to ensure optimal results and prevent any potential damage:

1. Use Standard Windex: Avoid using foamy varieties, as they may not be as effective.
2. Limit Soaking Time: Do not exceed the two-hour soaking period to prevent the risk of head delamination.
3. Dab, Don't Wipe: When handling the clogged head, dab gently with the soaked paper towel. Avoid wiping, as it may aggravate the clog or damage the head.
4. Use Fresh Paper Towels: After each dab, use a new paper towel to maintain cleanliness and prevent cross-contamination.
5. Avoid Cloth Materials: Stick to paper towels exclusively, as cloths may leave behind fibers or residues.

Reviving a clogged DTG head doesn't have to be a daunting task. With the right technique and precautions, you can breathe new life into your printer and resume producing high-quality prints. Remember to exercise caution, follow the outlined steps meticulously, and may your DTG journey be clog-free from here on out.

For more insightful tips and tech solutions, subscribe to our YouTube Channel BCH Technologies, explore our Tech blog, or visit us locally in Greensboro, North Carolina.

Good luck and happy printing!