Improving Print Quality: Troubleshooting Orange Plastisol Ink Issues

Are you encountering difficulties achieving opaque and smooth prints with orange plastisol ink? You're not alone. Many factors can contribute to subpar results in garment printing, from ink viscosity to mesh selection. In this guide, we'll delve into common issues and effective solutions to enhance your printing process and achieve the desired results.

Identifying the Problem

When your ink fails to provide the desired opacity or smoothness on garments, it's crucial to assess various factors contributing to the issue. In the conversation above, several potential causes are highlighted, including improper ink viscosity, inadequate underbase printing, and incorrect mesh selection.

Adjusting Ink Viscosity

One fundamental aspect of achieving satisfactory prints is ensuring the proper viscosity of your ink. Matching the ink viscosity to the mesh being used is essential for optimal ink release. If the ink viscosity is too high or too low, it can lead to uneven coverage and poor adhesion.

To address this issue, consider adjusting the ink viscosity by adding a "soft hand additive" or a different type of reducer to the ink. These additives can help improve ink flow and smoothness, enhancing the printing process.

Utilizing Underbase Printing

In the conversation, the importance of underbase printing, particularly when working with fluorescent colors like orange, is emphasized. Without a white base layer, achieving opacity with colors like orange can be challenging. Adding a white underbase provides a solid foundation for the color ink to adhere to, improving opacity and vibrancy.

Mesh Selection and Print Techniques

Another critical factor influencing print quality is mesh selection and printing techniques. Using the appropriate mesh count, such as 230 or higher, can help achieve finer details and smoother prints. Additionally, if printing wet on wet and then flashing, be cautious not to pull fibers up, which can exacerbate roughness.

Enhancing Opacity

For those seeking enhanced opacity without compromising color integrity, adding white to the orange ink can be a viable solution. However, it's essential to note that this may alter the color slightly, so adjustments may be necessary to achieve the desired shade.

Exploring Advanced Techniques

In some cases, advanced techniques may be required to achieve the desired print quality. Utilizing a flattening screen can help create a smoother surface, further enhancing the overall finish of the print.

Conclusion

Achieving opaque and smooth prints with orange plastisol ink requires attention to detail and a thorough understanding of various factors influencing the printing process. By adjusting ink viscosity, utilizing underbase printing, selecting appropriate mesh counts, and exploring advanced techniques, you can overcome challenges and achieve professional-quality results.

For more tips and insights on garment printing and related topics, be sure to subscribe to our YouTube Channel BCH Technologies and follow our tech blog. If you're in the Greensboro, North Carolina area, visit us locally for hands-on assistance and expert advice. Let's elevate your printing game together!