Troubleshooting Lack of Suction in Brother GT-381 Printer

Having encountered a persistent issue with lack of maintenance liquid flow in lines 2 and 4 of your Brother GT-381 printer, it's crucial to diagnose and address the problem promptly to resume smooth printing operations. Despite regular maintenance efforts, including manual cleaning of nozzle blockages, the issue persists, indicating a potential underlying technical fault.

Assessing Possible Causes

Several factors could contribute to the lack of suction in the maintenance liquid lines:

  1. Head Connectivity: Start by ensuring secure connections between the print heads and the circuit board assembly. If the problem persists after switching the heads, it may indicate faulty or dead print heads.
  2. Wiper Assembly Build-up: Accumulation of debris on the wiper assembly can hinder proper cleaning of the print heads, leading to air infiltration into the capping station and subsequent drying of the heads. Regular and thorough cleaning of the wiper assembly is essential to prevent this issue.
  3. Capping Station Seal: A compromised seal in the capping station can allow air to enter, impacting the functionality of the pump and causing a lack of suction in the maintenance liquid lines.

Taking Action

To address the issue effectively, follow these steps:

  1. Head Inspection and Connectivity: Verify the connection of the print heads to the circuit board assembly. If necessary, switch the heads to determine if the problem persists with specific print heads. If confirmed, consider replacing the faulty print heads.
  2. Wiper Assembly Cleaning: Thoroughly clean the wiper assembly to remove any accumulated ink or debris. Use appropriate cleaning agents and techniques to ensure optimal performance. Regular maintenance of the wiper assembly is crucial to prevent future issues.
  3. Capping Station Maintenance: Inspect the capping station for any signs of damage or improper sealing. Clean the capping station and ensure a secure seal to prevent air infiltration.
  4. Technical Support: If the issue persists or requires professional assistance, contact Brother's trained technicians for further guidance and troubleshooting. If located in the US or Canada, reach out via 877-4Brother. For other regions, contact your original dealer for support.
  5. Diagnostic Testing: Utilize the maintenance section of the printer's menu to perform diagnostic tests, such as parts exchange and fluid suction checks. Adding a small amount of fluid, such as apple juice, to the capping stations can help verify the functionality of the pump.

Preventive Measures

To minimize the risk of similar issues in the future, adopt the following preventive measures:

  • Implement a regular maintenance schedule, including thorough cleaning of the wiper assembly and inspection of print head connections.
  • Utilize high-quality, compatible inks to maintain optimal printer performance and minimize the risk of clogging or print head damage.
  • Familiarize yourself with the printer's operation manual and maintenance procedures to ensure proper handling and troubleshooting techniques.

Resolving issues related to lack of suction in maintenance liquid lines in the Brother GT-381 printer requires a systematic approach, including thorough inspection, cleaning, and diagnostic testing. By following the outlined steps and preventive measures, you can address the current issue effectively and minimize the likelihood of recurrence. For ongoing support and technical assistance, reach out to Brother's trained technicians or your authorized dealer. Stay updated with our latest tech tips and troubleshooting guides by following our YouTube channel or visiting our tech blog. For local support, visit us in Greensboro, North Carolina.