Resolving Y Axis Overload Error in Storm II Printer

Initial Troubleshooting: The user initially attempted various measures to address the Y Axis Overload error. These included cleaning the encoder strip, regreasing rails, and addressing potential resistance from the bellows. Additionally, adjustments were made to the Y axis settings, such as reducing acceleration, speed, and deceleration, though these changes proved ineffective.

Further Investigation: Faced with persistent issues, the user escalated their efforts by removing the carriage holding the bridge and print heads. Cleaning the Y axis encoder involved a meticulous process, requiring the removal of stoppers, bellow plates, and pistons. Despite the thorough cleaning, the issue persisted, indicating that the encoder was not the root cause.

Hardware Configuration Check: To delve deeper into the problem, the user decided to install SigmaWin+ v7 and connect to the CN7 port for the Y axis. The goal was to verify if the hardware settings were configured correctly for the servo motor. During this process, triggering the alarm resulted in an encoder alarm, introducing a new set of diagnostic paths.

Ongoing Investigation and Next Steps: Facing challenges with diagnostic paths and potential part replacements, the user decided to slow down the carriage's movements to avoid automatic back-and-forth cycles. The focus shifted to manually moving the carriage to various points on the Y axis, checking for alarms and documenting errors and messages at each stage.

User Insights and Challenges: The user observed that the error was initially triggered during motion controls to find the forward limit on the Y axis. However, the error continued to manifest during "Go Cycles," raising concerns about the printer's reliability. The timing of the errors, emerging after a technician's visit, added a layer of complexity to the troubleshooting process.

Future Steps: As the user continues their diagnostic journey, exploring manual movements and documenting errors, the next steps involve refining the troubleshooting process. This includes adjusting acceleration, deceleration, and overall speed, as well as considering alternative methods to assess the printer's performance.

The Storm II Y Axis Overload error presents a challenging puzzle for users. This comprehensive overview highlights the user's diligent efforts in troubleshooting, incorporating software and hardware aspects. For those encountering similar issues, following a systematic and methodical approach is crucial. Stay tuned for further updates on this ongoing diagnostic journey.

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